The DeWalt DW735 is a robust, 13-inch heavy-duty portable thickness planer designed for both professionals and DIY enthusiasts. With a powerful 15 Amp motor and three-knife cutter head, it delivers smooth finishes and handles large cuts effortlessly. Its two-speed operation and automatic carriage lock ensure precision and minimize snipe, making it a versatile tool for various woodworking projects.
1.1 Overview of the DeWalt DW735 Planer
The DeWalt DW735 is a 13-inch, three-knife, two-speed thickness planer designed for professional-grade woodworking. It features a 15 Amp motor with 10,000 RPM, providing powerful performance for large cuts. The planer includes an automatic carriage lock to reduce snipe and a two-speed function for 96 or 179 cuts per inch, optimizing finish quality. Its durable cast aluminum base ensures stability, while the fan-assisted dust collection system keeps the workspace clean. Built for precision and efficiency, the DW735 is ideal for both heavy-duty and fine woodworking projects, offering versatile solutions for woodworkers of all skill levels.
1.2 Importance of the Owner’s Manual
The owner’s manual for the DeWalt DW735 planer is essential for safe and effective operation. It provides detailed setup instructions, operational guidance, and crucial safety tips. Reading the manual ensures users understand proper techniques, reducing injury risks and equipment damage. It covers maintenance, blade replacement, and troubleshooting, extending tool longevity. With clear instructions and diagrams, the manual helps professionals and DIYers alike maximize the planer’s potential. Regularly reviewing the manual keeps users informed and ensures optimal performance in various woodworking applications.
Safety Precautions and Guidelines
Always consult the manual for safety protocols. Wear eye protection and a dust mask. Keep hands away from the cutter head. Avoid clearing clogs while running.
2.1 General Safety Tips
Always read and understand the manual before operating the planer. Wear safety glasses and a dust mask to protect against debris. Keep loose clothing and long hair tied back. Ensure the work area is clean and well-lit. Avoid wearing jewelry that could catch on moving parts. Never reach under the cutter head while the planer is running. Keep children and bystanders away. Properly support long or wide workpieces to maintain control. Disconnect the power before making adjustments or performing maintenance. Regularly inspect the tool for damage or wear. Follow all safety guidelines to minimize risks and ensure safe operation.
2.2 Personal Protective Equipment
Wearing proper personal protective equipment (PPE) is essential when operating the DeWalt DW735 planer. Always wear safety glasses or goggles to protect your eyes from flying debris. A dust mask is recommended to prevent inhaling wood particles. Hearing protection, such as earplugs, is also advisable due to the machine’s operational noise. Ensure loose clothing and long hair are secured to avoid entanglement with moving parts. Gloves can improve grip and control when handling workpieces, though avoid bulky gloves that may impede dexterity. Proper PPE ensures a safer and more controlled working environment.
2.3 Workspace Preparation
Proper workspace preparation is crucial for safe and efficient operation of the DeWalt DW735 planer. Ensure the work area is clear of clutter and obstacles to avoid accidents. Secure the planer firmly to a sturdy bench or table using bolts or screws to prevent any movement during use. Install the planer on a level surface to maintain accurate planing results. Keep the area well-lit to enhance visibility. Additionally, position the planer so that the front 3/4 of the base is accessible from the underside. A clean and organized workspace reduces risks and improves overall productivity.
Key Features of the DeWalt DW735 Planer
The DeWalt DW735 features a powerful 15 Amp motor, a three-knife cutter head for smooth finishes, two-speed operation for versatility, an automatic carriage lock to reduce snipe, and an efficient dust collection system.
3.1 Motor and Power Specifications
The DeWalt DW735 is powered by a robust 15 Amp motor, delivering a maximum cutter head speed of 10,000 RPM. This high-power motor ensures efficient handling of large cuts and tough materials. The planer operates on 120V AC power, making it suitable for standard workshop environments. With its impressive power output, the DW735 can manage both small and large planing tasks effortlessly, providing consistent performance for professional and DIY woodworking projects.
3.2 Cutter Head and Knife Design
The DeWalt DW735 features a three-knife cutter head designed for optimal performance and minimal vibration. The knives are securely locked in place to ensure precise cutting and even finishes. Made from high-quality steel, the knives are durable and reversible, offering extended use before replacement. The cutter head operates at 10,000 RPM, providing efficient material removal and a smooth surface finish. This design minimizes noise and vibration, making it ideal for consistent results in various woodworking applications. The three-knife system also allows for better control over the planing process, ensuring accurate and professional-grade outcomes.
3.3 Two-Speed Operation
The DeWalt DW735 offers a two-speed function, providing versatility for different planing tasks. The slower speed, at 96 cuts per inch (CPI), is ideal for dimensioning and removing larger amounts of material efficiently. The faster speed, at 179 CPI, is designed for finer finishing, ensuring a smooth surface with minimal tear-out. This dual-speed feature allows users to tailor the planer’s performance to their specific project needs, enhancing both productivity and the quality of the final output.
3.4 Automatic Carriage Lock
The DeWalt DW735 features an automatic carriage lock, which minimizes cutter head movement during operation. This innovative mechanism helps reduce snipe, ensuring a more consistent and precise finish. By automatically securing the carriage, it eliminates the need for manual adjustments, allowing for smoother operation and better control over the workpiece; This feature is particularly beneficial for achieving professional-grade results, as it enhances stability and reduces the risk of uneven planing. The automatic carriage lock is a key contributor to the planer’s ability to deliver high-quality, consistent finishes across various woodworking projects.
3.5 Dust Collection System
The DeWalt DW735 planer includes a built-in dust collection system designed to keep your workspace clean and debris-free. The planer features a fan-assisted chip ejection system, which efficiently expels wood shavings and dust through the rear-mounted dust port. For optimal performance, the dust port can be connected to a vacuum or dust collection system, ensuring minimal cleanup and improved visibility during operation. This feature not only enhances productivity but also contributes to a safer working environment by reducing airborne particles and preventing accumulation of wood debris around the machine.
Setting Up the Planer
Unpack and inspect the planer, mount it securely, adjust the table, and lubricate moving parts. Follow manual instructions for proper setup to ensure optimal performance.
4.1 Unpacking and Initial Inspection
Upon unpacking the DeWalt DW735 planer, inspect for damage or defects. Verify all components, including the cutter head, blades, and accessories, are included and undamaged. Ensure the planer is free from dust and debris. Check the table and base for alignment and stability. Familiarize yourself with the manual to understand each part’s function. Before initial use, lubricate moving parts as specified to ensure smooth operation. Address any issues immediately to prevent operational problems. Proper inspection ensures safety and optimal performance.
4.2 Mounting the Planer
Mount the DeWalt DW735 planer on a sturdy bench or table to ensure stability during operation. Use the larger mounting holes for bolts or the smaller holes for nails or screws. Only one set of holes is needed. Secure the planer firmly to prevent movement, which could affect accuracy. For added portability, mount the planer on a piece of 1/2-inch plywood, allowing easy repositioning. Ensure the surface is level and clear of obstructions. Proper mounting enhances safety and performance, reducing vibration and ensuring precise planing results.
4.3 Adjusting the Planer Table
Adjust the DeWalt DW735 planer table to ensure it is level and properly aligned with the cutterhead. Use the provided adjustment screws to fine-tune the table’s position, ensuring it is parallel to the cutterhead for consistent results. Check the table’s alignment by placing a straightedge across it and verifying even clearance. Make incremental adjustments and test the table’s accuracy by planing a scrap piece of wood. Proper alignment prevents uneven planing and enhances the overall performance of the tool. Always refer to the manual for detailed adjustment procedures to maintain optimal functionality.
4.4 Lubrication and Initial Maintenance
Proper lubrication and initial maintenance are crucial for the DeWalt DW735 planer’s optimal performance. Lubricate the elevation mechanism and all moving parts regularly to ensure smooth operation. Use a high-quality machine oil suitable for metalworking equipment. Before first use, inspect all components for tightness and alignment. Check the cutterhead and knives for proper installation and secureness. Lubricate the feed rollers and table adjustment screws to prevent friction. Clean the planer thoroughly, removing any debris or packaging residue. Perform these steps periodically to maintain the tool’s efficiency and extend its lifespan. Refer to the manual for specific lubrication points and schedules.
Operating the Planer
Start the planer by flipping the power switch, ensuring the workpiece is fed level and flat against the table. Use the two-speed function for optimal results, adjusting the depth as needed. The automatic carriage lock minimizes snipe, while the dust collection system keeps your workspace clean. Always maintain consistent feed rates and proper workpiece contact for accurate planning.
5.1 Starting and Stopping the Planer
To start the DeWalt DW735 planer, ensure the workpiece is clear of the cutter head and the area is free from debris. Flip the power switch located on the front to the “ON” position. Always wear safety goggles and a dust mask. For stopping, release the workpiece and turn the switch to the “OFF” position. Allow the motor to come to a complete stop before leaving the planer unattended. Regularly inspect the cutter head and knives before operation to ensure optimal performance and safety.
5.2 Feeding the Workpiece
Feed the workpiece into the planer evenly and flat against the table. Ensure the material is aligned with the rollers and moves smoothly through the cutter head. Use the feed rollers to guide the workpiece, applying consistent pressure. For wider materials, use the extension tables for additional support. Always maintain control of the workpiece during operation to prevent kickback. Keep loose clothing and long hair tied back, and avoid wearing jewelry that could get caught. Wear safety goggles and a dust mask for protection. Feed the workpiece in the direction of the wood grain to avoid tear-out.
5.3 Adjusting the Cutting Depth
To adjust the cutting depth on the DeWalt DW735 planer, locate the depth adjustment crank on the side of the machine. Rotate the crank clockwise to increase the cutting depth or counterclockwise to decrease it. Use the thickness scale on the side of the planer to set the desired depth accurately. Always start with a small depth and test the cut before making deeper adjustments; Ensure the planer is turned off before making any depth changes. For optimal results, feed the workpiece after setting the depth to maintain consistent thickness. Keep hands away from the cutter head during operation for safety.
5.4 Using the Two-Speed Function
The DeWalt DW735 planer features a two-speed function, allowing you to toggle between 96 cuts per inch (CPI) and 179 CPI. To adjust the speed, locate the speed control switch on the front of the planer and toggle it to the desired setting. The lower speed (96 CPI) is ideal for roughing and dimensioning, while the higher speed (179 CPI) is better for finer finishes. This versatility ensures optimal performance for various woodworking tasks. Always choose the appropriate speed based on the material and desired outcome to achieve the best results; The two-speed function enhances both efficiency and precision in your planing projects.
Maintenance and Troubleshooting
Regular blade replacement and lubrication ensure optimal performance. Address rust by soaking in vinegar and brushing. Clear debris and check alignment for smooth operation. Store properly when unused.
6.1 Blade Replacement and Sharpening
Blade replacement on the DeWalt DW735 planer is straightforward. Start by unplugging the planer for safety. Remove the dust hood and engage the blade lock lever to secure the cutter head. Use the provided wrenches to loosen and remove the blade screws. Replace the blades, ensuring proper alignment, and tighten the screws securely. For sharpening, use a sharpening stone or professional service to maintain blade efficiency. Dull blades can lead to poor finish quality and increased risk of kickback, so regular maintenance is essential for optimal performance and safety.
6.2 Cleaning and Lubricating Moving Parts
Regular cleaning and lubrication of the DeWalt DW735 planer’s moving parts are crucial for maintaining smooth operation and extending its lifespan. Use a soft brush or cloth to remove dust and debris from the cutter head, rollers, and table. Apply a high-quality machine oil to all moving parts, such as the elevation mechanism and feed rollers. Avoid over-lubrication, as it can attract more dust. Lubricate after every 50 hours of use or when operation becomes sluggish. This routine ensures the planer runs efficiently and delivers consistent results, preventing wear and tear on critical components.
6.3 Common Issues and Solutions
Common issues with the DeWalt DW735 planer include snipe, uneven finishes, and blade wear. Snipe can be minimized by ensuring the workpiece is flat and using the automatic carriage lock. Uneven finishes may result from dull blades or improper alignment; sharpen or replace blades and check cutter head alignment. Blade wear is addressed by periodic sharpening or replacement. For power issues, ensure the planer is properly plugged in and check for tripped circuit breakers. Regular maintenance, such as cleaning and lubricating moving parts, helps prevent these issues and ensures optimal performance.
6.4 Resetting the Planer
To reset the DeWalt DW735 planer, first ensure it is powered off and unplugged for safety. Locate the reset button, typically found on the motor housing or near the power switch. Press and hold the reset button for 5-10 seconds to clear any internal errors or overload conditions. Release the button and plug in the planer, then turn it back on. If issues persist, refer to the manual or contact customer support for further assistance. Regular resets can help maintain optimal performance and address unexpected operational issues effectively.
Advanced Techniques and Tips
Mastering the DeWalt DW735 planer involves optimizing feed rates, maintaining sharp blades, and minimizing snipe. Experiment with speed settings and material alignment for consistent results. Regular maintenance ensures peak performance and extends tool life, while proper technique enhances safety and efficiency. Always refer to the manual for specific adjustments and troubleshooting to achieve professional-grade finishes. Practice and patience will refine your skills, ensuring precise and smooth planing every time.
7.1 Achieving a Smooth Finish
Achieving a smooth finish with the DeWalt DW735 planer requires sharp knives, proper alignment, and consistent feed rates. Ensure blades are installed correctly and free from nicks. Use the two-speed feature: 96 CPI for dimensioning and 179 CPI for finer finishes. Engage the automatic carriage lock to minimize snipe. Feed workpieces evenly, maintaining constant pressure. Avoid overloading the planer, as this can cause uneven results. Regularly clean and lubricate moving parts to prevent vibration. For optimal results, use a dust collection system to keep the workspace clean and inspect the material for knots or debris before planing. Always follow the manual’s guidelines for blade maintenance and adjustment to ensure a professional-grade finish.
7.2 Avoiding Snipe and Other Imperfections
To avoid snipe and imperfections, ensure the planer is properly aligned and the workpiece is fed evenly. Use the automatic carriage lock to minimize cutter head movement, which is a key feature of the DW735. Always feed the material consistently, applying steady pressure, and avoid stopping mid-planing. Sharp blades are essential; dull or damaged knives can cause uneven finishes. Check the planer table for levelness and ensure the infeed and outfeed tables are correctly aligned. Additionally, keep the workpiece well-supported to prevent bowing. Regularly inspect and replace blades to maintain optimal performance and avoid imperfections in your projects.
7.3 Working with Different Wood Types
The DeWalt DW735 planer excels with various wood types, from softwoods to hardwoods. For harder woods like oak or maple, use the slower speed setting (96 CPI) to maintain control and achieve a smooth finish. For softer woods, the faster speed (179 CPI) is ideal. Always ensure the wood is properly supported, especially for longer or wider pieces, to prevent bowing. Use sharp blades to minimize tear-outs, and feed the wood in the correct grain direction to avoid splintering. Regularly inspect the material for knots or imperfections before planing for optimal results.
7.4 Optimizing Feed Rate and Depth
Optimizing feed rate and depth on the DeWalt DW735 planer ensures efficient and precise results. Adjust the cutting depth using the crank, checking the thickness scale for accuracy. For a finer finish, use the slower feed rate (96 CPI), while the faster rate (179 CPI) is better for quick dimensioning. Feed the wood steadily, matching the rate to the material’s hardness and condition. Hardwoods and knotted woods require slower, more controlled feeding to avoid tear-outs. Maintain consistent pressure and avoid overloading the planer to achieve smooth, even results across all projects.
Accessories and Upgrades
The DeWalt DW735 can be enhanced with accessories like dust collection systems, infeed/outfeed tables, and replacement blades. Upgrades include third-party parts for improved functionality and performance, ensuring optimal results in woodworking projects.
8.1 Recommended Accessories
To enhance the functionality of your DeWalt DW735 planer, consider investing in recommended accessories. A high-quality dust collection system ensures efficient debris removal, while infeed and outfeed tables improve material handling. Replacement blades are essential for maintaining sharp cuts, and a planer stand offers portability and stability. Lubrication kits keep moving parts in optimal condition, and a thickness planer gauge aids in precise adjustments. Additionally, a push stick or roller can improve safety and control during operation. These accessories collectively optimize performance and convenience for various woodworking tasks.
8.2 Upgrading the Dust Collection System
Upgrading the dust collection system enhances efficiency and cleanliness when using the DeWalt DW735 planer. A high-capacity vacuum or dedicated dust extractor can be connected to the planer’s dust port for better debris removal. Consider using a flexible, heavy-duty hose with a diameter that matches the dust port. Additionally, installing a chip separator or cyclone system can improve airflow and reduce clogging. Regular cleaning of the dust collection components ensures optimal performance. This upgrade not only reduces mess but also improves visibility and safety during planing operations, making it a worthwhile investment for frequent users.
8.3 Installing Aftermarket Parts
Installing aftermarket parts on the DeWalt DW735 planer can enhance performance and customize functionality. Common upgrades include high-quality knife sets, improved feed rollers, and enhanced dust collection components. Before installation, ensure compatibility with the planer’s specifications. Always disconnect the power source and refer to the owner’s manual for guidance. Proper alignment and calibration are crucial to maintain optimal performance. Aftermarket parts should be installed with care to avoid damaging existing components. Following manufacturer instructions ensures safety and preserves the planer’s warranty. Upgrades can significantly improve efficiency and durability for demanding woodworking tasks.
Warranty and Customer Support
The DeWalt DW735 is backed by a 3-year limited warranty. For support, contact DeWalt’s customer service at 1-800-4-DEWALT or visit their official website for assistance and resources.
9.1 Understanding the Warranty
The DeWalt DW735 planer is protected by a comprehensive 3-year limited warranty. This warranty covers defects in materials and workmanship, ensuring peace of mind for users. It is essential to review the warranty terms outlined in the owner’s manual to understand what is covered and any conditions that may void the warranty. Additionally, DeWalt offers dedicated customer support to address any warranty-related inquiries or claims, providing a reliable resource for users seeking assistance with their planer.
9.2 Contacting DeWalt Customer Service
For assistance with the DeWalt DW735 planer, customers can contact DeWalt’s customer service team. The owner’s manual provides a toll-free phone number and other contact details. Representatives are available to address questions, warranty claims, or technical issues. Additionally, DeWalt’s official website offers a “Contact Us” section where users can submit inquiries or find local support. Customer service is typically available Monday through Friday during standard business hours, ensuring prompt assistance for any planer-related needs.
9.3 Online Resources and Communities
Online resources and communities provide valuable support for DeWalt DW735 planer owners. Websites like Manua.ls offer free access to the owner’s manual and FAQs. Additionally, forums and social media groups dedicated to woodworking and power tools often feature discussions and tips from experienced users. These platforms are ideal for troubleshooting, sharing techniques, and learning from others. Many users also post video tutorials and reviews, offering practical insights. Engaging with these communities can enhance your understanding and optimize the use of your DeWalt DW735 planer.
The DeWalt DW735 planer is a reliable tool for woodworking projects, offering precise results. Follow the manual for safe, effective use and optimal performance.
10.1 Summary of Key Points
The DeWalt DW735 planer is a powerful, 13-inch thickness planer with a 15 Amp motor and three-knife cutter head, ensuring smooth finishes. It features two-speed operation for versatility, an automatic carriage lock to minimize snipe, and a robust dust collection system. Built with a durable cast aluminum base, it offers stability and portability. The manual emphasizes safety, proper setup, and maintenance for optimal performance. Regular blade replacement and lubrication are crucial for longevity. With its advanced features and user-friendly design, the DW735 is ideal for both professionals and hobbyists seeking precise woodworking results.
10.2 Encouragement for Safe and Effective Use
Always prioritize safety by wearing protective gear and ensuring a clean workspace. Familiarize yourself with the manual to understand proper operation and maintenance. Regularly inspect and maintain blades for optimal performance. Use the two-speed function wisely to match your project needs. Keep hands clear of moving parts and avoid overloading the planer. Properly secure the workpiece to prevent accidents. By following these guidelines, you’ll achieve professional-grade results while ensuring longevity for your DeWalt DW735 planer. Safe practices and attentive use will enhance your woodworking experience and yield consistent, high-quality finishes.
